Full Restoration of an Old Quarry Tiled Floor in Great Witley


It is lovely when we get called out to properties with an interesting history. This delightful property in the pretty Malvern Hills village of Great Witley dates to the 1800’s and was once used as children’s home. The property has since been renovated and turned into a residential property. During the renovation works the new owners were delighted to peel back the carpet on the large entrance hallway and dining room to reveal an original quarry tiled floor believed to be well over 100 years old.

The floor however was in quite a bad state after years of being covered with various carpets over the years and was ingrained with layers of dirt and varnish. The owners were unsure if the floor could be repaired and restored and after finding Tile Doctor on-line they arranged for me to pop over and survey the floor.

Period Quarry Tiled Floor Before Restoration Great Witley Period Quarry Tiled Floor Before Restoration Great Witley

On the day of the inspection I could see that this would take some work to bring the floor back and over 20 tiles would need replacing due to salt damage or broken tiles some of which had completely perished. There was also layers and layers of white paint over many tiles from previous decoration work to deal with. Even in such a state I was still very confident that with the combination of my own abilities, the right tools and Tile Doctor products that the floor could be restored. We discussed a price for the work which was accepted and scheduled a convenient date for me to pop round and restore the floor.

Cleaning and Repairing a Quarry Tiled Hallway Floor

My first job was to remove all the damaged tiles, being careful not to damage any good tiles. I then repaired the substrate and prepared the area for the replacement tiles which were all slightly larger so needed cutting with an electric wet saw.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

This work took up much of the first day and on the second day the new tiles were laid using a flexible fast setting adhesive. The area was then grouted and left overnight before starting the cleaning process.

The following day the entire floor was sprayed with a dilution of Tile Doctor Remove and Go which was then left to dwell and soak into the tiles before being scrubbed in with a rotary floor machine fitted with a black scrubbing pad. Difficult areas such as the paint splashes were covered with a sheet of plastic, so the solution wouldn’t dry out and left until the paint became easier to scrape away.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

The floor was then rinsed with water which was the soil extracted using a wet vacuum. More work was needed to release the layers or ingrained dirt, so this was followed by scrubbing the floor with Tile Doctor Pro-Clean and then more rinsing and extracting.

Last step of the cleaning process was to treat the floor to an acid rinse using Tile Doctor Acid Gel. This was also scrubbed in with a rotary cleaner before being rinsed off with water and the slurry removed using the wet vacuum. The acid rinse will counter any mineral salts in the floor and reduce the chance of efflorescence occurring as the floor dries out.

Once I was happy with the floor I left it to dry overnight, the floor was already looking significantly better.

Sealing a Quarry Tiled Hallway Floor

I returned on the fourth day to compete the restoration by applying a sealer, checking first that the floor had dried with a moisture meter. Once I was happy the Quarry tiled floor was sealed with five coats of Tile Doctor Seal and Go Extra which made the natural colours of the tile shine through without looking too glossy. This product is also fully breathable which is an important factor for these old floors where no damp proof membrane is present, and moisture needs to be able to pass through the tile unimpeded.

Period Quarry Tiled Floor After Restoration Great Witley Period Quarry Tiled Floor After Restoration Great Witley

The deep cleaning and sealing process ensured the new replacement tiles blended in well with the original tiles and the whole floor was transformed back to its former glory. The client was over the moon with the results and surprised at what we had been able to achieve!

 

Professional Restoration of an old Quarry Tiled Floor in Worcestershire



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Renovating a Quarry Tiled Cloakroom Floor in Brotheridge Green


These photographs are from a beautiful farmhouse in the tranquil village of Brotheridge Green near the city of Worcester. Worcester is famous for many things, Royal Worcester Porcelain, Lea and Perrin Worcester Sauce, Berrow’s Worcester Journal which claims to be the oldest newspaper, and indeed it was also the hometown of the composer Edward Elgar.

Quarry Tiled WC Floor Brotheridge Green Farmhouse Before Cleaning

The owner of the farmhouse asked me to come and look at their downstairs cloakroom which had existing quarry tiles fitted. They were becoming frustrated that they couldn’t get the area to look clean and were considering replacing the floor. The owners of the property had used every cleaning product they could find and scrubbed for hours to try and get these quarry tiles in their cloakroom clean. The problem with the tiles was a build-up of ingrained dirt over time as the tiles had not been sealed, so no amount of cleaning with household products would have helped. There was also an issue with salts rising through the tiles which was making them look worse, common in properties of this age.

Quarry Tiled WC Floor Brotheridge Green Farmhouse Before Cleaning

Following my inspection, I explained to the customer what I could do to bring the tiles back to life. I completed a quote for the work that evening which they gladly accepted, and the work was scheduled in.

Cleaning a Quarry Tiled Cloakroom Floor

On day one of the job my first step was to sweep away any loose debris from the quarry tiles. I then tackled the floor with Tile Doctor Pro-Clean this is a heavy-duty alkaline cleaner which is safe to use on Tile and Stone, in concentrated form it can strip away sealers and grease and was perfect for this job. As I was working in a confined space I opted to complete the job by hand using a deck brush and scrubbing brush to work the solution in after leaving the Pro-Clean to dwell and soak into the floor for ten minutes. I then extracted the resultant slurry off the floor with my wet and dry vacuum and repeated this process until I was happy the floor was as clean as it could be given its age.

I then finished the cleaning of the floor with an acid rinse using Tile Doctor Acid Gel to remove grout stains and counter potential salt efflorescence issues which are a common problem with these old floors where no damp proof membrane has been installed. The floor was then rinsed again with water, dried with the wet vacuum and left to dry off fully overnight.

Sealing a Quarry Tiled Cloakroom Floor

When I returned the following morning, I checked the floor was dry using my moisture meter; this is important step as a damp floor will effect the ability of the sealer to cure.

I decided to seal the Quarry tiles with Tile Doctor Seal and Go Extra, which is a semi-gloss breathable sealer to allow for any damp issues and applied four coats allowing each coat to dry for approximately 30 minutes before adding the next. This gave a nice natural finish letting the colour of the quarry tiles shine through.

Quarry Tiled WC Floor Brotheridge Green Farmhouse After Cleaning

The customer was very happy with the result and is looking to get the rest of the Quarry tiles in the house cleaned and sealed in the future. They were very happy that the floor didn’t need to be replaced.

Quarry Tiled WC Floor Brotheridge Green Farmhouse After Cleaning

 

Professional Restoration of a Quarry Tiled Cloakroom in Worcestershire



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Repair and Restoration of an Original Victorian Tiled Hallway in Kidderminster


The young couple who owned this house was in Kidderminster were expecting their first baby and wanted the original hallway floor repaired and restored in keeping with the Victorian house. Before contacting us, they had spoken with a builder who had said it was beyond repair and recommended ripping it up and laying a new floor. They were aware of the value that original features like floors can add to a property so undeterred they kept looking for a solution and found Tile Doctor.

Victorian Tiled Floor Before Restoration Kidderminster

I am the local agent for Tile Doctor in Worcestershire and specialise in the restoration of old tiled floors so after popping round to take a look I was able to confirm that their builder was wrong and there was no reason why the floor couldn’t be restored. Relieved the floor could be restored they happily asked me to do the work and we arranged a date, it also turned out that he was also a fellow Mod and scooter rider, so we had plenty to talk about.

Victorian Tiled Floor Before Restoration Kidderminster Victorian Tiled Floor Before Restoration Kidderminster

Repairing a Victorian Tiled Hallway Floor

I returned to the property a few weeks later with my tiler and we began the work of carefully inspecting the floor to identify, remove and refit loose tiles. This was followed by repairs to the screed base and then cutting new matching tiles to replace those that were missing. Having worked on old Victorian and Edwardian tiles for some years now I have built up a collection of re-claimed tiles and often scan eBay for them as I know they will come in handy at some point in the future.

The repair process took three days to complete as naturally each tile needs to set in place and can only be grouted in once the adhesive has gone off. It’s also delicate work as anything out of place in the pattern of the floor would be conspicuous obvious.

Cleaning a Victorian Tiled Hallway Floor

On the fourth day the tiling work was complete, and I set about giving the floor a thorough clean starting with the application of Tile Doctor Remove and Go to remove any remnants of sealer, paint splashes from decorating and other marks. The solution was left to soak into the tile and grout for ten minutes before being worked in with a scrubbing pad fitted to a rotary floor buffer running on slow speed. The soiled cleaning solution was rinsed off with water and extracted with a wet vacuum, any stubborn areas were then spot treated until I was happy the floor was clear.

Using the same process, the floor was then treated to an acid wash using Tile Doctor Acid Gel. This served two purposes, first and acid wash will remove any fine grout smears and second the acid will neutralise any efflorescent salts that had built up in the tiles and could cause issue later. This is a common problem with old floors as they don’t have the protection of a damp proof membrane. The floor was then carefully rinsed down with water applied using micro fibre cloths, so it wouldn’t get too damp and then left overnight to dry off fully assisted with a couple of air movers I had left in place.

Sealing a Victorian Tiled Hallway Floor

I returned the next day to seal the tiles checking first that the floor was dry by taking a few moisture readings with a damp tester. The air movers had done the job and I was able to crack on applying numerous coats of sealer which will protect the tile going forward and also enhance its appearance.

My choice of sealer was Tile Doctor Seal and Go Extra which is a fully breathable sealer that can cope with moisture rising through the tiles, it also adds a nice sheen to the tile and works extremely well on clay-based tiles such as these.

Over the course of the five days the floor was transformed, and my customer was over the moon and I was happy to have saved yet another floor.

Victorian Tiled Floor After Restoration Kidderminster Victorian Tiled Floor After Restoration Kidderminster

 

Professional Repair and Restoration of a Victorian Tiled Hallway in Worcestershire



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