Restoration of a Quarry Tiled Floor Ruined with Cement in Swansea


The owner of this Quarry tiles floor at a house in Swansea had expended much effort in its restoration and feeling exhausted decided to call in their local Tile Doctor to finish it off.

Quarry Tiles in Swansea Covered in Cement Compound Quarry Tiles in Swansea Covered in Cement Compound

I never saw the original flooring but I could see it had been covered by some sort of cement screed which had probably been used, judging by the imprints, to support large carpet tiles. I’ve come across a few floors like this, you can’t simply put carpet over a tiled surface as tiles can be slightly convex in shape and the grout lines result in dips forming in the carpet so as a result a floor levelling compound is usually applied beforehand.

After doing a cleaning sample and a test to see how stubborn the cement compound was to remove I agreed with the customer that it was possible and showing her the test results, she was happy to proceed with the work.

Quarry Tiles in Swansea Covered in Cement Compound Showing Test Clean

Removing Cement from a Quarry Tiled Floor

Before starting I took a few moisture readings with a handheld damp meter, I always recommend doing this at the start as it gives you a baseline reading that can be used to determine the floor has dried and ready for sealing later. Most old floors don’t have a damp proof membrane installed and so if the moisture readings were high I would recommend coming back to seal the floor at a warmer part of the year.

The first step was to remove all the cement compound from the surface of the tiles and then scrape as much paint and plaster off the tiles before cleaning with an undiluted mixture of Tile Doctor Pro-Clean and Remove and Go. This combination of two different products make a great team; Pro-Clean is a versatile, high alkaline cleaner that is used to deal with reasonably heavy soil build-up on natural stone and Tile. Remove and Go, also safe to use on natural stone and tile is specially formulated to remove old coatings including paint and old sealers.

Quarry Tiles in Swansea Removing Cement Compound

This solution was applied to the floor and, working in small sections, I scrubbed it into the tiles using a rotating scrubbing machine fitted with a nylon brush attachment; it was also scrubbed into the grout using a stiff brush. The floor was then rinsed, and the resulting cleaning slurry was vacuumed away using a wet-vax machine.

The final stage of the cleaning process was to run over the tiles with a coarse 200 grit diamond pad together with Grout Clean-up which is another Tile Doctor product that removes mineral deposits such as old grout and cement smears. After a final rinse I could see the all the cement had been removed and the Quarry tiles were looking much healthier and ready for sealing.

Quarry Tiles in Swansea With Cement Compound Removed

Sealing a Quarry Tiled Floor

I left the floor to dry out overnight with the aid of heater fans and all doors closed to keep it warm. When I returned the next day, I retested the floor for moisture and compared the initial readings to confirm the floor was ready for sealing.

The Quarry tiles were quite porous so to seal the Quarry tiles, I eventually used eight coats of Tile Doctor Seal & Go which not only provides a protective covering but also enhances the colours of tiles especially old red quarry floor tiles.

Quarry Tiles in Swansea After Restoration

The customer was thrilled with the results of the floor and was so impressed told me she was going to recommend Tile Doctor to her friends.
 
 

Professional Restoration of a Cement Covered Quarry Tiled Floor in South Wales



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Ex Pub Quarry Tiled Floor Restored to Fantastic Condition in Newbold-on-Avon, Rugby


Pubs have been though a decline in the last ten years with one in five closing due to increased business rates and some believe the ban on smoking has had a part to play. My client saw this particular pub come up for sale in Newbold-on-Avon near Rugby and snapped it up with the intention of turning the lovely thatched Cottage back into a home. It needed a lot of work though and I was called into to sort out the floor which was a mixture of 6×6 inch and 9×9 inch Quarry tiles. The tiles were in a bit of a state and there were also large sections of concrete in 3 areas that had been painted red to blend in with the tiles.

Quarry Tiled Floor Thatched Cottage in Rugby Before Quarry Tiled Floor Thatched Cottage in Rugby Before

Rebuilding and Cleaning a Quarry Tiled Floor

The customer wanted the Quarry tiled floor restoring and extended throughout the floor which meant a substantial amount of work would be required to remove the concrete, rebuild the foundation and level with screed and then fit around 100 reclaimed tiles not to mention cleaning and sealing.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The work was hard going at times, especially knocking out the concrete and adding the screed surface to the right level. Once that was done worked moved quickly on to laying the new tiles and grouting them in. Overall it took three days just to rebuild the floor alone.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The customer did not what the Floor to look too different between the old and new so once the tiling was done the whole floor was treated with Tile Doctor Remove and Go to remove traces of red paint and glue. The solution was scrubbed in using a rotary machine fitted with a scrubbing pad and then rinsed off with water and then extracted using a wet vacuum.

This improved the look of the tiles but it also revealed some grout haze issues on the original tiles and after digging up the floor earlier I was aware no damp proof course had been installed which is not unusual in these older properties. To counter the grout haze and deal with any potential efflorescence issues I gave the whole floor an acid wash with Tile Doctor Grout Clean-up which was scrubbed in and then rinsed off with water and extracted with a the wet vacuum. The tiles need to be dry in order to be sealed so I left the floor for 24 hours with a number of industrial Air Movers in place to aid the drying process.

Sealing a Quarry Tiled Floor

Upon my return to the house I checked for any dampness that could have damaged the performance of the sealer, thankfully, the floor was dry and ready to seal, and so I proceeded to apply several coats of Tile Doctor Seal & Go Extra.

Seal & Go Extra is a fully breathable sealer that allows for effective moisture transmission, important where no damp proof course is installed. The sealer provides durable surface protection against dirt and stains, and is suitable for most kinds of internal, natural stone tiled floors, including Quarry, Victorian and Flagstone.

Quarry Tiled Floor Thatched Cottage in Rugby After Quarry Tiled Floor Thatched Cottage in Rugby After

The job took a week in total and as you can see from the photographs I successfully managed to restore the old tiles which with the addition of the cleaning and sealing have blended in well with the new tiles.
 
 

Quarry Tiled Floor Restoration in Warwickshire



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Full restoration of a Lino Covered Quarry Tiled Kitchen floor in Cambridge


This job was for a lovely old lady in Cambridge, her kitchen floor had been covered with a wood effect Lino thirty years earlier and she felt it was time to have it removed and have the original Kitchen Quarry tiles underneath restored.

Kitchen Quarry Tiled Floor Covered with Lino Cambridge Kitchen Quarry Tiled Floor Covered with Lino Cambridge

The lino was good quality having stood the test of time however to ensure the lino didn’t sink into the grout lines the whole floor had been levelled with some sort of screed which would need to be carefully removed.

Kitchen Quarry Tiled Floor with Lino Removed Cambridge Kitchen Quarry Tiled Floor with Lino Removed Cambridge

Removing the Linoleum covering and cleaning the floor

My first task was to carefully scrape off as much of the linoleum covering as possible without damaging the floor beneath. I managed toe remove most of the screed by lightly chipping away with a chisel and hammer followed by a blade to scrape as much screed as possible off the tile and grout.

To deal with the remaining screed I used a strong dilution of Tile Doctor Grout Clean-up which is an acidic product and needs to be applied with care. It was scrubbed in using a rotary machine running on slow speed and fitted with a black scrubbing pad. To remove the soil I used our truck mounted hot water extraction machine which applies hot water under pressure with a special lance that simultaneously extracts the waste back to a tank on the van.

The last stage of cleaning was to apply a coat of Tile Doctor Oxy-Gel to remove any previous sealer that may still be present on the tile. As well as using the scrubbing machine I also used a stiff brush along the grout lines as well. Final step was another rinse with the truck mounted extraction machine before leaving the floor to dry off fully overnight.

Kitchen Quarry Tiled Floor Before Restoration Cambridge Kitchen Quarry Tiled Floor Before Restoration Cambridge

Sealing Kitchen Quarry Tiles

When I returned to the property I used a damp meter to test the floor, making sure that the surface was dry enough to commence sealing (as any excess solution can affect the performance of the sealer). My sealer of choice was Tile Doctor Seal & Go Extra, a topical sealer which works well on Quarry tiles restoring appearance and providing a nice finish along with durable protection. This particular sealer is also suitable for floors where damp maybe an issue and with an old floor like this installed before the invention of Damp Proof Membranes choosing the right sealer is very important to avoid issues with efflorescence.

Kitchen Quarry Tiled Floor After Restoration Cambridge Kitchen Quarry Tiled Floor After Restoration Cambridge

The floor was completely transformed and the client was extremely happy with the out come and even left the following lengthy testimonial on the Tile Doctor Feedback system which is always appreciated.

“Tom did excellent work on quite a tricky job. Our kitchen tiles are over sixty years old. Tom took up and disposed of our old kitchen Lino, removed the layers of concrete screed, then buffed, glossed and sealed the original tiles until they shone like new! The natural salts worked their way to the surface of the tiles just like Tom said would happen, and a fortnight later Tom returned to re-surface and re-gloss the tiles. The floor now looks great. Tom was very professional throughout and the work was no easy job to accomplish, so he has done a great job. We are very pleased with our kitchen floor, which now has a new lease of life. I would recommend the Tile Doctor if you need a floor restored at any time.
Miss Webber, Cambridge 02 August 2017”
 
 

Restoring a Quarry Tiled Floor Hidden under Vinyl in Cambridge



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