Screed Covered 100-Year-Old Quarry Tiled Floor Restored in Nuneaton


I took the photographs below at an old 1920’s house in Nuneaton where the owner was interested in restoring the original Quarry tiled floor in their Kitchen. Interestingly Nuneaton has a rich manufacturing history that included brick and tile making so it’s entirely possible these tiles were made locally at the Haunchwood Brick and Tile company.

Tastes change over the years and at some point in the past the Quarry tiles had been covered with a levelling compound so that linoleum could be installed on top. This meant that the first part of the job would be to remove the screed before I could clean up the tiles. On top of that It was clear as well that many of the tiles were damaged and would need replacing.

Quarry Tiled Floor Before Restoration Nuneaton

I worked out a quote which was agreed by the customer and started looking around for matching replacement tiles, fortunately I was able to track some down at Warwick Reclamation who stock thousands of quarry tiles in many of the common period sizes.

Restoring an Original Quarry Tiled Kitchen Floor

On day one I set about carefully removing the screed with a hammer and chisel and also the damaged tiles, so they could be replaced. With the tiles removed we it was clear some parts of the subfloor were cracked and needed to be rebuild with fresh cement.

Quarry Tiled Floor During Restoration Nuneaton Quarry Tiled Floor During Restoration Nuneaton

Once the floor was ready the replacement Quarry tiles were fixed in place and once the adhesive was dry they were grouted in.

To remove the remaining screed and salt damage from the surface of the tiles I used a set of coarse milling pads which are applied with water for lubrication. The process generates a lot of soil, so the floor needs to be rinsed with water and the soil extracted with a wet vacuum after each pad.

The next step was to pre-treat the tiles with Tile Doctor Remove and Go in order to remove old contaminants such as old oils and then treat the floor to a deep clean with Tile Doctor Pro-Clean which was scrubbed in with black scrubbing pad.

Old floors like these don’t have a damp proof membrane so the last step in the restoration process was to counter any inherent salt issues in the floor that might reappear later as white efflorescence salt deposits. This is done by giving the floor an acid rinse using Tile Doctor Grout Clean-up which is scrubbed into the tiles, neutralising the salts, this product also removes old mineral deposits and grout smears.

The floor was given a final rinse with water to remove any traces of products used and then as much water and moisture as possible was extracted using a wet vacuum. The floor was then left to dry out for a few days.

Sealing a Quarry tiled floor

When I returned my first job was to take multiple readings around the floor using a damp meter to verify the floor was dry and ready for sealing. The extra drying time had done the trick and I was able to seal the floor using multiple coats of Tile Doctor Seal and Go Extra which is a fully breathable sealer that can cope with any potential moisture problems, it also leaves a nice sheen finish that brings the best out of Quarry tiles.

Quarry Tiled Floor During Restoration Nuneaton Quarry Tiled Floor During Restoration Nuneaton

In total the restoration took 4 days to complete and had completely restored the Quarry tiled floor close to what they must have looked like back when they were installed nearly a hundred years ago.
 
 

Quarry tiles tiled floor restored in Warwickshire



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Victorian Tiled Hallway Rebuilt After Heating Installation in Palmers Green


The owners of this property in Palmers Green, North London had uncovered an original Victorian hallway floor during renovation work. However, the priority was to have a new central heating system installed so they had to make a decision to allow the heating engineer to rip up part of the floor in order to lay new pipes.

With the floor now missing a large section most customers would agree to have the hole back-filled with concrete and then have lino installed on top, however keen to have the floor restored as an original feature they reached out to Tile Doctor who have a lot of experience in this field.

Our brief was to infill the excavated section and reinstate the floor with new original style Victorian tiles to match the existing ones.

Victorian Tiled Hallway Before Cleaning Palmers Green

Deep Cleaning a Victorian Tiled Hallway

The existing floor had been covered in Carpet which had been secured using carpet gripper fixed to the floor using adhesive, there were also old paint splashes from decorating that would need to be removed. Our first job therefore was to remove the glue and paint by applying a strong dilution of Tile Doctor Remove & Go which is a coatings remover especially designed for use on tile and stone. The product was applied, left to dwell for about twenty minutes and then scrubbed into the floor, this softened the paint and glue which could then be carefully scrapped off tile tiles.

The next step was to give the floor a deep clean with a strong solution of Tile Doctor Pro-Clean to strip off what remained of old sealers and extract any ground-in dirt from the pores of the tile. Naturally this work had to be done in two sections due to the missing tiled section and then once complete each part of the floor was given a good rinse and the slurry extracted using a wet vacuum.

The floor was then inspected and a second clean was carried out to remove any stubborn staining or residue followed by a steam clean.

Rebuilding a Victorian Tiled Hallway

Following the two stages of cleaning we checked the existing floor pattern and prepared the hallway by levelling the floor in preparation for inlaying the new tiles which were chosen to offer the best possible match. We were able to source reclaimed tiles that would match up to the pattern and during this phase of the restoration work we carried out any loose tile and grout repairs and re-grouted the newly laid tiles.

Sealing Victorian Hallway Tiles

With the original tiles clean and the hallway rebuilt we left the floor to dry off fully overnight.

On our return we first checked the tiled were dry and that the grout in the new section was clear of any grout smears from the tiling work. Happy with the condition of the hallway we first applied a coat of Tile Doctor Colour Grow which is an impregnating sealer that will protect the tiles from within by occupying the pores within the tile, it also enhanced the colours in the clay tile.

Once the first coat of sealer was dry it was followed by five coats of Tile Doctor Seal & Go which adds further layers of protection and adds a nice subtle satin finish that works really well on Victorian tiles.

Victorian Tiled Hallway After Cleaning Palmers Green

The work went very well, and the sealer consolidated the new and old tiled sections to form a seamless floor.
 
 

Victorian Tiled Hallway Restored in North London



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