Victorian Quarry Tiled Floor Fully Restored in Nether Edge, Sheffield


We were called to this beautiful Victorian house in Nether Edge, Sheffield. The house sits on a tree lined street full of big Victorian homes and dates back to 1898. The current owners were keen to preserve the properties old charm and character and had made quite a few improvements sympathetic to the age of the property. They had begun by removing some tasteless ceramic tiles that had been installed sometime in the 1990’s and were shocked when the original quarry tiled floor was uncovered buried beneath two layers of tile adhesive and a layer of bitumen! They gave us a call and asked us to come and have a look and see if we could restore the floor.

Quarry Tiled Floor Sheffield Before Restoration

I went to the property and as they had described the floor was in need of some help.
After several test cleans we came to the conclusion that all the damage was repairable, and the floor was able to be rescued. I offered them a quote to complete this restoration work which they gladly accepted. Due to the nature of the work involved the job would take four days to complete.

Quarry Tiled Floor Sheffield Before Restoration

The client was also having their kitchen re fitted, so we discussed that we could use some of the original tiles that were going to be covered by a new island by lifting them up and storing them until we needed them to patch the holes up and replace the cracked tiles. The owners also managed to source some reclaimed tiles which were also a perfect match.

Quarry Tiled Floor Sheffield Before Restoration

Cleaning and Restoring a Quarry Tiled Kitchen Floor

We began by removing the old adhesives and bitumen with a combination of Tile Doctor Grout Clean-up with Pro-Clean and assisted with steam, a heat gun and good old-fashioned elbow grease. It was painstaking work but after 2 days we had uncovered the floor.

Quarry Tiled Floor Sheffield During Restoration Day 2 After Steam Cleaning

There were areas of damage, areas with no tiles, patches of loose tiles and areas where tiles had never been, like the two doorways which weren’t original, so tiles were never placed there. We used the rescued tiles and the reclaimed tiles to repair these areas, once the tiles were in you wouldn’t have known any damage had existed. There were many areas of missing grout, so we installed new grout and gave the floor one last wash. As you can see from all the pictures there was a lot to do.

Quarry Tiled Floor Sheffield During Restoration Day 3 Removing More Damaged Tiles

Sealing a Quarry Tiled Kitchen Floor

Once the floor had dried completely we returned to seal the floor, we applied one coat of Tile Doctor Colour Grow, a colour enhancing impregnating sealer which we left to soak in and cure. Then we applied 5 coats of a satin breathable sealer Tile Doctor Seal & Go Extra leaving the floor with a beautiful natural finish.

Quarry Tiled Floor Sheffield During Restoration Day 4 Applying Colour Grow

It was a long job that took four days to completed but the transformation we achieved was well worth the effort. Our clients certainly thought so and were over the moon that an original and unknown part of their house was now restored back to its’ former glory and will hopefully last another 120 years. They even left the following comment on the Tile Doctor feedback system.

”We found a layer of quarry tiles under our kitchen floor – covered in bitumen and tile adhesive. After four days of cleaning, patching gaps & replacing cracked quarry tiles we have a shiny, characterful and ‘new Victorian floor!”

Quarry Tiled Floor Sheffield During Restoration Day 4 After Sealing

 

Professional Restoration of a Quarry Tiled Kitchen in South Yorkshire



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Screed and Bitumen Covered Victorian Tiled Floor Caversham


Details below of a floor I recently worked on where my client had removed the linoleum that covered the hallway floor and discovered an original Victorian Tiled floor buried underneath bitumen which had been used an adhesive, there was also some leveling screed that would need removing. The house was situated in Caversham Reading, Berkshire which lies on the north bank of the River Thames, opposite the rest of Reading.

Bitumen Covered Victorian Floor Before Restoration Caversham Reading

She had been renovating the whole house when she came across it and realising the value an original feature like this could add to the property was keen to restore it. Having tried several methods to remove the bitumen herself she realised it was too difficult and messy to do and decided to call in some help.

Bitumen Covered Victorian Floor Before Restoration Caversham Reading

Tile Doctor have successfully restored bitumen covered Victorian floors before and being their local agent, I was asked to look at the floor. I went round to take a look and ran a number of tests primarily to demonstrate it could be done and also, so I could work out the best method to clean the floor and therefore provide the customer with an accurate quote.

Bitumen Covered Victorian Floor Before Restoration Caversham Reading

Victorian tiles are very durable and having worked on similar floors before I was confident the tiles could be restored to a satisfactory state and be returned to its former glory. We discussed the process and a price and then scheduled the work to be done.

Removing Screed and Bitumen from Victorian Hallway Tiles

The first job was to apply protective tape around surrounding area to protect the wooden skirting etc. from splashing. Then I took a scraper and mallet to carefully chip away at the screed parts of the floor and remove it to expose the tiles underneath. Once this was done I could start with the more difficult task of dealing with the thick build-up of bitumen.

Bitumen is a horrible sticky black substance that required a fair bit of time and different methods to remove. My first method was to apply a strong dilution of Tile Doctor Remove and Go, leaving it to dwell and work on breaking down the bitumen before scrubbing it in. This product is particularly good at breaking down old sealers and paint and although it made an impact I could see that I would need something with a bit more punch to finish the job, so I decided to try Tile Doctor Nanotech HBU remover.

The Nanotech HBU (Heavy Build Up) Remover was generously applied in small sections adding more as the product began to dry. After about twenty minutes I could see the HBU had weakened the bitumen making it soft enough that it could be worked off the tile using a black scrubbing pad fitted to a rotary machine running at slow speed. With the bitumen now turned to a messy slurry I removed the substance with a wet vacuum. I then gave the floor a thorough rinse using a hot water extraction machine operating at low pressure that runs from a compressor in my van. This machine was an expensive investment however it makes light work of rinsing floors.

The tiles looked great after the initial rinse, but I could see the black dye from the bitumen had bled into the surface of the tile. However, us Tile Doctors are well trained and have a solution for every problem and I was able to remove these spots using a 100-grit followed by a 200-grit milling pad fitted to the rotary machine. After yet another rinse the tiles were looking fantastic and I left the floor to dry out.

Bitumen Covered Victorian Floor After Cleaning Caversham Reading

Sealing a Restored Victorian Tiled Hallway Floor

Originally the plan was to return five days later to seal but with other works going on in the house and the hallway being in constant use I decided to wait until that had completed requesting that the floor was covered up in order to protect it.

Bitumen Covered Victorian Floor After Restoration Caversham Reading

Two weeks later I returned to the house and gave the floor a quick inspection to make sure all was well before sealing. All was well, the floor just need a quick vacuum to remove dust and was able to proceed with the sealing. The customer wanted a matt finish, so I opted to use Tile Doctor Colour Grow, a colour intensive impregnating sealer that works by occupying the pores in the tile preventing dirt from becoming ingrained there. Three coats of Tile Doctor Colour Grow left the tiles looking rich and vibrant. Both the porch and the hallway now look inviting.

Bitumen Covered Victorian Floor After Restoration Caversham Reading

Overall the customer was over the moon with the final result and was glad she decided to have it restored rather than replaced.

Bitumen Covered Victorian Floor After Restoration Caversham Reading

 

Professional Restoration of Bitumen Stained Victorian Tiled Hallway in Berkshire



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