Terracotta Tiled Church Floor Renovated in Eaton Village


St Andrews church serves a large congregation in Eaton Village which is located just outside the city of Norwich on the south side. A sizeable extension was built onto the old church in the 1980s to accommodate the ever-increasing number of people wanting to attend and it was in this part of the building where a problem had developed with the Terracotta tiled flooring.

The tiles chosen by the architect were made from a surprisingly soft terracotta clay which had been sealed with an oil-based product (probably Osmo Polyx Oil or similar) but the coating generally had worn away badly, particularly along the main foot traffic lane up the aisle to the altar. The overall appearance was extremely tired and dull with wide lanes of ground-in dirt.

The clients asked us to clean the floor and replace the thin oil finish with something more durable and easy to maintain.

Terracotta Floor Tiles Before Renovation St Andrews Church Eaton Norfolk

Deep Cleaning Terracotta Church Tiles

Our first job was to remove the now very patchy finish and deep-clean the entire surface of the floor. This was achieved using a strong solution of Tile Doctor Pro Clean mixed with a generous quantity of Tile Doctor Remove & Go. The combined solution was left to soak into the Terracotta tile and grout for about twenty minutes before being agitated with a green scrubbing pad fitted to our rotary machine. The tile was so soft I felt that a black pad would probably have been too harsh and may have damaged some of the religious symbols which had been moulded into a number of individual tiles.

The resulting clay, dirt and sealer slurry was then power rinsed and vacuumed away with our Ninja machine. These machines force hot water under high pressure onto the floor and then extracts the resulting soiled water away with suction. It was an expensive investment for the company, but it certainly makes work like this much easier.

Any remaining soiling in the grout lines was removed by hand using Tile Doctor Oxy-Gel which is a more powerful but manageable gel form of Pro Clean. Also, there were a few really stubborn areas in the corners where the oil finish had pooled and hardened during application. To deal with these and completely remove the shiny patches it was necessary to use a 100-grit hand-held diamond block.

After a final rinse to remove any trace of cleaning product the whole floor was left to dry off overnight, assisted by two industrial fans and a commercial dehumidifier.

Sealing Terracotta Church Tiles in Eaton village

On returning to the church after the previous day’s cleaning, we spot tested the tiles across the whole floor area and found that the fans and dehumidifier had done their job and the substrate was easily dry enough to accept a sealer. We knew that a damp proof membrane had been laid under the floor at the point of installation, so moisture ingress wasn’t going to be a problem. What was an issue however was the high porosity of the clay tile now that it had been stripped of ingrained dirt and the old sealer.

I usually apply Tile Doctor Seal and Go to Terracotta tiles as it leaves the floor with an attractive subtle sheen, however we realised that the floor would probably soak up around a dozen coats or more if applied directly. With this in mind we decided to start with the application of two base coats of Tile Doctor Colour Grow. Colour Grow is a penetrating sealer that would occupy the pores of the Terracotta tile, protecting it from within whilst enhancing the natural colour of the clay at the same time. This was then followed by six coats of Seal and Go which enabled us to achieve the desired level of durability and sheen.

Terracotta Floor Tiles After Renovation St Andrews Church Eaton Norfolk

When we had finished the work, this is what the client had to say:

“After careful consideration of several contractors, it was decided that Nicholas White provided the most sympathetic solution to our flooring needs and at a competitive price. The work was completed as promised with minimum fuss. At all times Nicholas and his staff worked in a professional manner and were totally respectful of their sensitive surroundings.

We were very satisfied with the final work and would have no hesitation in recommending this contractor to other potential clients. J Holmes, Warden St Andrews Eaton.”
 
 

Terracotta Church Floor Renovation in Norfolk



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Deep Cleaning a Chequered Vinyl Floors in Oxford Catholic Church


These photos of a Black and White Chequered Vinyl floor are actually from the Holy Rood Catholic Church in Oxford which is part of the North Hinksey Parish. It’s a popular church visited by many parishioners so the floor gets a lot of wear and I was asked to give it a good deep clean and re-seal.

Chequered Vinyl Lino floor Before Cleaning Sealing in Oxford

Cleaning Soiled Vinyl Floor Tiles

The Vinyl tiles had been sealed with a polish before so my first job was to strip the old polish off the floor. Fortunately, I have a good product for doing that in the shape of Tile Doctor Vinyl Strip which is an effective heavy-duty floor polish stripper that quickly removes polish and coatings from vinyl floors.

The Vinyl Strip was applied to the floor, left to soak in for a while and then scrubbed in using a scrubbing pad attached to a rotary machine. I then rinsed the floor with water.

The cleaning process released a lot of dirt from the floor which was rinsed away with water and then extracted using a wet vacuum. Once the floor was clean I was able to check the floor and repeat the process for any stubborn areas that needed extra work and once I was 100% happy I left for the evening.

Sealing a Victorian Tiled Floor

I returned the next day to seal the floor with two coats of Tile Doctor Vinyl Shine applying the first coat in an up and down direction and the second coat side to side.

Vinyl Shine is a high solids polymer floor seal and polish designed to protect and enhance the appearance of Vinyl floor tiles. The formula includes special polymers which produce a ‘Wet Look’ finish whilst enhancing slip-resistance. A first coat seals and protects the floor and a second produces a gloss finish.

This was a huge floor and naturally the Church was open most days so the work was spread over two weeks doing two days each week.

Chequered Vinyl Lino floor After Cleaning Sealing in Oxford

I’m not sure the photographs I took actually do the work justice however my customer was certainly pleased with the difference and left the following glowing testimonial for me.

“Barry and Nick did a great job and was a pleasure to have around, always letting us know what was going to happen next. The final invoice was exactly as his initial quote. We are very impressed with his work and I will definitely contact him for some work in my home.”
 
 

Professional Vinyl Tiled Floor Maintenance in Oxfordshire



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