Restoring Limestone Tiles Sealed With Brown Wood Sealer in Tewksbury


Slightly different story for you below; this time from the medieval town of Tewksbury which dates all the way back to the 8th century. A customer there had asked if there was anything that could be done to restore the appearance of their polished Limestone kitchen floor on which he had previously applied a wood sealer which had turned the tiles brown.

I inspected the floor and ran a test clean on a small section of tile which successfully removed the wood seal. This gave the customer the confidence to book me into to complete the job which I estimated would take three days to strip off the old sealer, deep clean and reseal with a more appropriate product.

Limestone Tiles Sealed With Brown Wood Sealer before restoration in Tewksbury

You probably can’t appreciate how bad the tiles looked from the photograph above but if you look at the indicated area under the kitchen units where the kick boards have been removed you can really see how the brown stain in the wood sealer has darkened the look of the tile.

Removing Old Sealers from Limestone Kitchen Floor

On the first day I prepared the area by removing the kick boards from the underneath the kitchen units so they wouldn’t get affected by the cleaning process and started wetting the floor with water. The water lubricates the burnishing process whereby coarse diamond encrusted pads are applied to the floor with a buffing machine. We started the process using a very coarse 100 grit milling pad to remove the wood sealer before moving onto the finer pads from 200 grit, 400 grit, 800 grit and finally 1500 grit pad building the finish of the floor as we progressed. The floor is rinsed with water between pads and the slurry is removed using a wet vacuum.

This burnishing process took up all of the first day so the next day I returned to focus on the edges I had missed and the grout lines, being a relatively small format tile for Limestone there was a lot of grout to cover. I tacked the grout lines with Remove and Go which is a powerful stripper and cleaning agent which is applied along the grout line and then scrubbed in with a narrow stiff brush before being rinsed away with water. The edges were treated with a set of small six inch milling pads fitted to a hand held buffing machine in a similar process as on the first day.

Sealing a Limestone Tiled Floor

On the third and final day the floor was spray burnished which a process is involving a very fine 3,000 grit floor burnishing pad and a little water spayed onto the floor during the application. This process really tightens up the pores in the stone and restores its appearance.

After making sure the floor was free of any lose grit I then proceeded to seal the Limestone with Tile Doctor Ultra Seal which is a natural look sealer that doesn’t alter the appearance of the stone but penetrates into the pores of the stone to protect it from within. I left it to dry for an hour then buffed the floor with a white buffing pad before apply a second coat. This was also left to dry for an hour before running the buffing pad over for a last time.

Limestone Tiles Sealed With Brown Wood Sealer After restoration in Tewksbury

It took a fair amount of work to get the floor looking back the way it was meant to be but I’m very pleased with the outcome and more importantly my customer was really happy.

Limestone Tiles Sealed With Brown Wood Sealer After restoration in Tewksbury
 
 

Professional Limestone Floor Polishing and Sealing in Gloucestershire



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Cleaning a 40m2 Light-Limestone Kitchen Floor at a Cottage in Ashprington


Ashprington is a small, picturesque village just outside of Totnes and boasts a quaint stream running through the centre of the village, several listed cottages and a pub, ‘The Watermans Arms’, which offers good food – including their now famous triple-fried chips!

I was approached by the owners of one of the beautiful listed cottages in the village, which had the river running through the garden and was a stone’s throw from the pub, because they had extensively developed the building around five years ago. This work included the installation of a lovely light-limestone floor spanning the kitchen and open-plan extension, however the floor was starting to lose its natural appeal and the owners were finding it harder to clean.

With summer fast approaching the owners were keen to get the property ready for their annual holiday and a visit was quickly arranged. I took a closer look at the floor and conducted a test on a small area to give the clients an idea of what to expect. The limestone was honed smooth but was not polished and the customers were keen not to add too much of an unnatural shine to the floor.

The grout lines in some of the more heavily used areas, such as by the sink, were also discoloured and would require a decent scrub with an appropriate Tile Doctor product.

Light Limestone Kitchen Floor Ashprington Before

I spoke to the clients about options for the finish to be applied after cleaning and they decided that they wanted to keep the tiles as light as possible with a slight shine. With the clients impressed with the test area I prepared I went away and produced a detailed quote which was sent to them along with our general T&Cs and the work was booked in to be completed shortly after.

Cleaning a Light-Limestone Tiled Kitchen Floor

The floor spanned quite a large area, some 40m2, and had some larger items of furniture that needed to be moved before starting. Because the house was empty at the time it was a straightforward task to divide the area into two and stagger the work over four days so that the furniture could be moved to suit.

The first task was to scrub the grout with a specialist grout brush, designed to get right into the grout lines and work the product in. Limestone is an acid-sensitive stone so a strong alkaline cleaner called Remove & Go was used which was then allowed to dwell for around 45 minutes to work its magic. The area was quickly rinsed before using a series of diamond impregnated burnishing pads attached to a rotary scrubbing machine, ranging from a coarse 400 grit (200 in some of the more stubborn areas) up to a fine 1500 grit to clean the stone. The whole area was then rinsed using a truck-mounted system that feeds pressurised water to the floor whilst extracting the dirty water at the same time. A rotary spinner tool was also used which helps to get a really thorough rinse. The first area was then left to dry overnight, aided by the underfloor heating which was installed with the tiles.

Polishing a Light-Limestone Tiled Kitchen Floor

The following day a very fine 3000 grit diamond pad was used to ‘spray burnish’ the floor which uses very little water and ensures that any remaining residues are lifted as well as finishing the floor in the highest level of mechanical polishing possible prior to sealing.

If the clients desired a higher level of shine a powdered high shine sealer would have been worked into the tiles to achieve a highly reflective surface, however the mechanical polish was the highest level of shine wanted.

Sealing a Light-Limestone Tiled Kitchen Floor

My client has requested a completely natural finish so to seal the stone after cleaning I applied an impregnating sealer called Tile Doctor Ultra Seal. Impregnating sealers soak into the pores of the tile protecting them from within and Ultra-Seal doesn’t alter the appearance of the floor and so maintained the natural appearance of the stone keeping it as light as possible.

Light Limestone Kitchen Floor Ashprington After

The following day the furniture was carefully moved to the recently sealed area and the whole process was repeated for the second area. Aftercare instructions and a bottle of suitable pH-neutral cleaner were supplied.

The customer was thrilled with the final result and was surprised at the transformation of the floor and left me the following feedback:

“Great service, and the floor looks new again.”
Elaine M, Ashprington
 
 

Professional Renovation of a Light Limestone Floor in Devon



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Limestone Kitchen Floor Cleaning and Sealing in Twickenham


This Limestone tiled floor in Twickenham, Middlesex had only been laid eighteen month earlier. However, due to an in-effectual seal on the floor, the soil had accumulated and embedded into the pores of the stone. Limestone like many types of natural stone is a very porous stone and it doesn’t take much for the dirt to build up and start to discolour the floor.

Limestone Tiled Floor Before Cleaning Twickenham

The tile had been laid through out the Kitchen and adjacent dinning area and the solution was quite straight forward and simply required and a good clean and re-seal as detailed below.

Cleaning Limestone Tiles

We started with an application of a strong dilution of Tile Doctor Pro-Clean which was sprayed onto the floor and allowed to dwell for five to ten minutes. Following this, we used a heavy duty floor scrubbing machine in order to break the soil away and existing sealer from the stone.

Once we were happy that the soil and sealer had been dislodged, we then removed all of the chemical and soil via our extraction machine. This applies pressured water onto the stone whilst vacuuming all of the waste away, leaving the floor as clean and fresh as it could possibly be.

Sealing Limestone Tiles

After allowing the floor to dry out overnight, we returned the next morning to apply the seal. Two coats of Tile Doctor Colour Grow sealer were applied to give the best protection possible. Colour Grow penetrates into the pores of the stone protecting it from within whilst also enhancing its natural colours and contrast.

Limestone Tiled Floor After Cleaning Twickenham

Once done the floor looked like it had just been laid and the customer was extremely happy with the end result.

Limestone Tiled Floor After Cleaning Twickenham
 
 

Re-Sealing a Limestone Tiled Kitchen and Dinning Floor in Middlesex



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Restoring the Appearance of a Polished Limestone Tiled Floor in Cirencester


This customer was looking to rent out his property in the East Gloucestershire town of Cirencester, the largest in the Cotswold District. However, he found that many prospective tenants were put off by the condition of the Limestone floor tiles on the ground floor.

Limestone Bathroom Floor Before Cleaning Cirencester

Over the years, the sealer had worn away and that had allowed for dirt and stains to become ingrained in the pores of the stone, leaving the Limestone tiles looking very dull, unclean and generally undesirable. To boost his chance of finding a tenant for the property, the customer asked me to come in to restore the Limestone tiles to their best possible condition.

Limestone Kitchen Floor Before Cleaning Cirencester

I arrived at the property and conducted a survey to assess the situation. The customer – not wanting to waste any more time – asked if I could complete the restoration straight away, fortunately I was able to shuffle a few things around and was able to make a start two days later.

Limestone Floor Before Cleaning Cirencester

Burnishing a Dull and Dirty Limestone Tiled Floor

With Limestone, as well as other high-end stone like Marble and Travertine, we find that the best method for restoration is burnishing. This is a form of polishing which involves the sequential application of diamond encrusted pads of different grit levels.

We work with a system of four pads fitted to a buffing machine. The first is a Coarse pad, which grinds away the top layer of dirt and staining from the stone, along with any old sealer. I then moved through the system, applying each in turn the Medium, Fine, and Very Fine burnishing pads to gradually refine the polish on the floor. A small amount of water was used as lubricant between each pad, and I hoovered up any resulting slurry with a wet-vac machine.

Having finished polishing the stone, I paid attention to cleaning the grout lines, applying Tile Doctor Remove and Go, which draws out any ingrained stains and heavy grease build-up, and scrubbing it in with a specialised grout brush. The floor was then left to dry out completely overnight.

Sealing a Limestone Tiled Floor

Upon returning to the property the next day, I checked the floor was completely dry and quickly vacuumed up any leftover debris from the previous day’s work. Next, I gave the floor another polish with the Very Fine 3000 grit diamond burnishing pad, vacuumed it again, and it was then ready to be sealed.

Limestone Floor Sealing Cirencester

To do this I used Tile Doctor Colour Grow, which is an impregnating sealer that not only acts to protect the stone, but also intensify its natural colours. The floor was then left to dry for an hour, before I subsequently gave it one final dry polish using the Very Fine burnishing pa fitted to the buffing machine. After vacuuming up any debris, I applied a second coat of Colour Grow, left it to dry, and finally buffed it with a soft white pad.

Limestone Kitchen Floor After Polishing Cirencester

The customer was really pleased with the results, having never expected for the restoration to turn out so well. Undoubtedly there will a queue of prospective tenants hoping to see the property now that the Limestone tiled floor looks so great!

Limestone Bathroom Floor After Polishing Cirencester
 
 

Professional Tile Burnishing, Cleaning and Sealing for a Dirty and Stained Limestone Tiled Floor Restoration in Cirencester



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Centuries Old Limestone Flagstones Resurfaced and Restored in South Milton


South Milton is a small, but very old town of about 400 inhabitants in South Devon. The village has been there for at least 1,000 years and is known for the nearby National Trust beach area of South Milton Sands.

I recently visited the area to visited a customer who had discovered a Limestone tiled floor that had been hidden under carpet for around twenty years. The floor was several centuries old – as is the property itself – and it was suffering from a problem known as flaking or shaling, which is when the top layer of the stone starts to flake off.

The customer had already made the decision to remove the carpet and underlay because they wanted to reinstate some character and original features to their dining room! The floor was very dry and dusty and had the imprint of the underlay firmly embedded in some areas. As a result, the floor appeared cracked and damaged (see the photo below) and was in dire need of restoration.

A test was conducted using both chemicals and diamond-enhanced abrasive pads to ascertain the most appropriate restoration method; although the diamond pads are the only real option to address the shaling the chemicals could have also been used in the cleaning of the floor. The test showed that the diamond pads were the most effective solution for the floor and a quote was produced which as accepted.

Limestone Flagstone South Molton before cleaning

Milling a Damaged Limestone Tiled Floor

With the state the floor was in, I needed to use a process called milling, which involves using Very Coarse diamond encrusted pads fitted to a heavy rotary scrubbing machine to cut back the damaged layer of stone to unveil a fresh surface. The floor was suffering from mild lippage and undulation problems, and the milling would be able to resolve these problems too.

Lippage occurs when the surface of the floor becomes uneven and the tiles are not level with one another, and this can be quite hazardous. Undulation is when the floor gets a wave-like appearance.

After cutting the floor back with a 50 and 100 grit coarse milling pads to expose the new surface, I gradually smoothed the surface with finer pads up to 400 grit to close the pores in the stone.

The floor was then given a thorough rinse which ensured it was clear of all dirt and soil that had been generated, even the imprint from the underlay had been effectively removed.

Sealing a Limestone Tiled Floor

After cleaning the floor was left to dry for two days to ensure it would be fully dry before our return to seal the floor. To seal I used a colour-enhancing sealer called Colour Grow which impregnates into the pores of the stone, lifting the colours and protecting the stone from within. Colour Grow is suitable for use on a variety of natural stone, including Flagstones, Flamed Granite, Limestone, Marble, Quarry Tile, Sandstone, Slate, Travertine as well as Victorian tiles.

You can see the complete transformation of the Limestone tiled floor in the photo below.

Limestone Flagstone South Molton after cleaning

The difference made is quite remarkable! The customer had believed the tiles to be unsalvageable, and so she was over the moon with the outcome.
 
 

Professional Restoration of a Damaged Limestone Flagstone Floor in Devon



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