Polishing Dull Limestone Floor Tiles to a High Shine in Boxworth


Boxworth is a very small village situated to the north-west of Cambridge. In the Middle Ages, it had a significant population, but in the modern day there are only around 100 houses in the area including one belonging to my customer.

I was there to take a look at a large installation of Polished Limestone floor tiles which had been laid throughout the ground floor including the Kitchen, Dining, Utility room and hallway.

Limestone Tiled Kitchen Before Polishing Boxworth Limestone Tiled Dining Room Before Polishing Boxworth

Many people will already know that Limestone is a premium, yet somewhat sensitive natural stone. It’s also porous, meaning that dirt can easily become ingrained if the tiles are not sealed properly, or if the sealant has worn away. This leads eventually to a very unappealing, dirty, and dull appearance which often happens so slowly it hardly get’s noticed until one day you think, “I’m sure my floor looked better than that before!”.

Limestone Tiled Hallway Before Polishing Boxworth Limestone Tiled Utility Before Polishing Boxworth

In this case the sealer had degraded over time and my customer had called me in because she was now no longer happy with the appearance of the tiles. The lustre the tiles once had eventually disappeared and there was also damage in some areas caused by the placement of table and chair legs. I was asked to restore a high-quality polished finish to the tiles.

Cleaning and Burnishing Limestone Tiles

Before beginning the restoration, I took the necessary precaution of covering the walls and kitchen units to protect them from exposure to any cleaning products or mess.

To begin, I applied Tile Doctor Remove and Go, which is a high-performance stripping agent, to break down any old sealant remaining of the tiles. This product can also be used to clean the stone itself, as well as the grout lines.

After completing the initial cleaning process, I moved on to restoring the polish to the tiles. At Tile Doctor, we do this using a system we have developed called Burnishing. This system involves the application of Diamond encrusted pads – each possessing a different level of grit – to grind away the dirt from the stone, which is often stained or damaged. The process effectively resurfaces the stone leaving it looking new and fresh.

Firstly, I applied the Coarse 400 grit pad, fitted to a rotary machine, to grind away any excess muck and sealant lubricated with a little water. The resultant slurry was rinsed away and I followed up with the application of the Medium 800 grit pad to start the restoration of the polish again with a small amount of water, followed by the Fine 1500 grit pad for the second polish.

Finally, I applied the Very Fine 3000 grit pad to achieve the most refined and highest quality polish possible. The process of burnishing is a gradual but highly effective means of achieving this kind of finish.

Any slurry that was created through this process was removed using my truck-mounted hot water cleaning and extraction machine, resulting in minimum mess.

Sealing Limestone Tiles

After burnishing the tiles and to achieve a really hard wearing and high polish I covered the floor in Tile Doctor Shine Powder crystals and buffed them into the Limestone tiles using a White buffing pad. Then to give the floor extra protection I applied a coat of Tile Doctor Colour Grow, which impregnates the pores of the stone to prevent ingrained dirt.

Colour Grow also intensifies the natural colours in the Limestone, thus improving the appearance of the stone to an even greater extent. Following the application of Colour Grow, I gave the tiles a final light buffing with a soft red pad.

Limestone Tiled Kitchen After Polishing Boxworth Limestone Tiled Utility After Polishing Boxworth

The customer was extremely happy with the outcome, remarking that the work was carried “quickly and efficiently with no fuss.” I took lots of photographs of the process, so you can really appreciate the difference that was made.

Limestone Tiled Hallway After Polishing Boxworth Limestone Tiled Dining Room After Polishing Boxworth

 
 

Professional Polishing of a Dull Limestone Tiled Floor in Cambridgeshire



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Centuries Old Limestone Flagstones Resurfaced and Restored in South Milton


South Milton is a small, but very old town of about 400 inhabitants in South Devon. The village has been there for at least 1,000 years and is known for the nearby National Trust beach area of South Milton Sands.

I recently visited the area to visited a customer who had discovered a Limestone tiled floor that had been hidden under carpet for around twenty years. The floor was several centuries old – as is the property itself – and it was suffering from a problem known as flaking or shaling, which is when the top layer of the stone starts to flake off.

The customer had already made the decision to remove the carpet and underlay because they wanted to reinstate some character and original features to their dining room! The floor was very dry and dusty and had the imprint of the underlay firmly embedded in some areas. As a result, the floor appeared cracked and damaged (see the photo below) and was in dire need of restoration.

A test was conducted using both chemicals and diamond-enhanced abrasive pads to ascertain the most appropriate restoration method; although the diamond pads are the only real option to address the shaling the chemicals could have also been used in the cleaning of the floor. The test showed that the diamond pads were the most effective solution for the floor and a quote was produced which as accepted.

Limestone Flagstone South Molton before cleaning

Milling a Damaged Limestone Tiled Floor

With the state the floor was in, I needed to use a process called milling, which involves using Very Coarse diamond encrusted pads fitted to a heavy rotary scrubbing machine to cut back the damaged layer of stone to unveil a fresh surface. The floor was suffering from mild lippage and undulation problems, and the milling would be able to resolve these problems too.

Lippage occurs when the surface of the floor becomes uneven and the tiles are not level with one another, and this can be quite hazardous. Undulation is when the floor gets a wave-like appearance.

After cutting the floor back with a 50 and 100 grit coarse milling pads to expose the new surface, I gradually smoothed the surface with finer pads up to 400 grit to close the pores in the stone.

The floor was then given a thorough rinse which ensured it was clear of all dirt and soil that had been generated, even the imprint from the underlay had been effectively removed.

Sealing a Limestone Tiled Floor

After cleaning the floor was left to dry for two days to ensure it would be fully dry before our return to seal the floor. To seal I used a colour-enhancing sealer called Colour Grow which impregnates into the pores of the stone, lifting the colours and protecting the stone from within. Colour Grow is suitable for use on a variety of natural stone, including Flagstones, Flamed Granite, Limestone, Marble, Quarry Tile, Sandstone, Slate, Travertine as well as Victorian tiles.

You can see the complete transformation of the Limestone tiled floor in the photo below.

Limestone Flagstone South Molton after cleaning

The difference made is quite remarkable! The customer had believed the tiles to be unsalvageable, and so she was over the moon with the outcome.
 
 

Professional Restoration of a Damaged Limestone Flagstone Floor in Devon



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