Ex Pub Quarry Tiled Floor Restored to Fantastic Condition in Newbold-on-Avon, Rugby


Pubs have been though a decline in the last ten years with one in five closing due to increased business rates and some believe the ban on smoking has had a part to play. My client saw this particular pub come up for sale in Newbold-on-Avon near Rugby and snapped it up with the intention of turning the lovely thatched Cottage back into a home. It needed a lot of work though and I was called into to sort out the floor which was a mixture of 6×6 inch and 9×9 inch Quarry tiles. The tiles were in a bit of a state and there were also large sections of concrete in 3 areas that had been painted red to blend in with the tiles.

Quarry Tiled Floor Thatched Cottage in Rugby Before Quarry Tiled Floor Thatched Cottage in Rugby Before

Rebuilding and Cleaning a Quarry Tiled Floor

The customer wanted the Quarry tiled floor restoring and extended throughout the floor which meant a substantial amount of work would be required to remove the concrete, rebuild the foundation and level with screed and then fit around 100 reclaimed tiles not to mention cleaning and sealing.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The work was hard going at times, especially knocking out the concrete and adding the screed surface to the right level. Once that was done worked moved quickly on to laying the new tiles and grouting them in. Overall it took three days just to rebuild the floor alone.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The customer did not what the Floor to look too different between the old and new so once the tiling was done the whole floor was treated with Tile Doctor Remove and Go to remove traces of red paint and glue. The solution was scrubbed in using a rotary machine fitted with a scrubbing pad and then rinsed off with water and then extracted using a wet vacuum.

This improved the look of the tiles but it also revealed some grout haze issues on the original tiles and after digging up the floor earlier I was aware no damp proof course had been installed which is not unusual in these older properties. To counter the grout haze and deal with any potential efflorescence issues I gave the whole floor an acid wash with Tile Doctor Grout Clean-up which was scrubbed in and then rinsed off with water and extracted with a the wet vacuum. The tiles need to be dry in order to be sealed so I left the floor for 24 hours with a number of industrial Air Movers in place to aid the drying process.

Sealing a Quarry Tiled Floor

Upon my return to the house I checked for any dampness that could have damaged the performance of the sealer, thankfully, the floor was dry and ready to seal, and so I proceeded to apply several coats of Tile Doctor Seal & Go Extra.

Seal & Go Extra is a fully breathable sealer that allows for effective moisture transmission, important where no damp proof course is installed. The sealer provides durable surface protection against dirt and stains, and is suitable for most kinds of internal, natural stone tiled floors, including Quarry, Victorian and Flagstone.

Quarry Tiled Floor Thatched Cottage in Rugby After Quarry Tiled Floor Thatched Cottage in Rugby After

The job took a week in total and as you can see from the photographs I successfully managed to restore the old tiles which with the addition of the cleaning and sealing have blended in well with the new tiles.
 
 

Quarry Tiled Floor Restoration in Warwickshire



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Lustre Restored to Dirty Slate Tiles in Thaxted


The single most important thing you need to do after having a new natural stone floor installed is to seal the tiles. The sealant acts as a barrier of protection for the stone against ingrained dirt, so without it the floor will become very difficult to keep clean.

This is the exact problem faced by my recent customer, who lives in the town of Thaxted in North Essex. Thaxted is a very historic place with over 1000 years of history and several fantastic medieval houses. The Slate kitchen tiles in the property had not been sealed after installation and, despite Slate being naturally durable and hard wearing, the tiles had quickly become dull and difficult to keep clean.

Despite valiant efforts at a DIY restoration, the customer required our professional assistance with deep cleaning and sealing the tiles to restore them back to their best condition.

Slate Tiled Floor Thaxted Before Cleaning

Cleaning a Dirty Slate Tiled Floor

To begin the cleaning process, I applied Tile Doctor Remove and Go across the floor and scrubbed it in using a slow speed rotary machine fitted with a scrubbing pad. Remove and Go is a multi-purpose product: it strips away any old sealer, adhesive and paint stains, and draws out ingrained stains and removes heavy soil build-up. The resulting slurry was then removed using a wet-vac machine.

Next, I focused my attention on the dirty grout lines, treating them with a strong solution of Tile Doctor Pro-Clean which was then scrubbed in along the grout line using a stiff brush.

There was still evidence of some grout haze on the stone following installation some years back so the floor was then treated to an acid wash using Tile Doctor Grout Clean-up which is a concentrated phosphoric acid cleaner designed to life grout smears haze (smears).

Once done I pressure washed the floor using a specialised spinning tool which blasts the tiles and grout with water to remove ingrained dirt from the most difficult-to-reach areas in the stone. The water is subsequently vacuumed back into a holding tank in my van without causing any splashing or overspill.

Sealing a Slated Tiled Floor

The customer was keen for the restoration to be finished within the space of a single day, so I installed a few Dri-Pod floor dryers to get the floor dry and ready to be sealed in no time. We typically leave at least 24 hours for these types of floors to dry naturally, but in this scenario the floor dryers were able to remove any excess moisture.

To complete the restoration, I applied four coats of Tile Doctor Seal and Go Extra to the floor to seal it. This a special acrylic-based sealer that protects the stone and allows for moisture vapour transmission. The makes it ideal for situations in which no damp proof membrane has been installed.

The addition of the sealer gave the floor a beautiful lustre – as you can see from the photos below – and will make the floor much easier to keep clean in the future. After months of difficulty, the customer was over the moon that the floor had finally been restored to its peak condition.

Slate Tiled Floor Thaxted After Cleaning
 
 

Professional Restoration of a Dirty Slate Tiled Floor in Essex



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